{"id":1073,"date":"2025-01-22T10:05:04","date_gmt":"2025-01-22T09:05:04","guid":{"rendered":"https:\/\/www.mkware.de\/?post_type=lexikon&#038;p=1073"},"modified":"2025-10-23T13:31:29","modified_gmt":"2025-10-23T11:31:29","slug":"machine-connection","status":"publish","type":"lexikon","link":"https:\/\/www.mkware.de\/en\/lexicon\/machine-connection\/","title":{"rendered":"Machine connection"},"content":{"rendered":"<section class=\"l-section wpb_row height_large full_height valign_center\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_middle type_default stacking_default\" style=\"--columns-gap:1.5rem;\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p><span><span><span><a href=\"https:\/\/www.mkware.de\/en\/\">Home page<\/a><\/span><\/span><\/span><\/p>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h1>Machine connection for the digitalization of your store floor<\/h1>\n<\/div><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p>Countless interfaces in a fragmented system landscape represent an enormous challenge for the processing industry. A clean machine connection is made possible by an intelligent<span>\u00a0<\/span><b>Networked production<\/b><span>\u00a0<\/span>individual solutions for demonstrable success. By means of comprehensive<span>\u00a0<\/span><a href=\"\/en\/solutions\/shopfloor-management-software\/\">Store floor digitization<\/a><span>\u00a0<\/span>communication between the store floor, control level and planning level can be optimally standardized. Real-time data offers you new levels of transparency within your company.<\/p>\n<p>A good machine connection contributes to this,<span>\u00a0<\/span><b>Problems<\/b><span>\u00a0<\/span>in connection with machine maintenance and operation<span>\u00a0<\/span><b>Avoid<\/b>. Machine downtimes, production losses, quality and safety problems are among the most common avoidable problems.<\/p>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"w-btn-wrapper align_left\"><a class=\"w-btn us-btn-style_1\" href=\"\/en\/contact\/\"><span class=\"w-btn-label\">Arrange a free consultation now<\/span><\/a><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row us_custom_c70c97eb height_large\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h2>What tasks does the machine connection perform?<\/h2>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p>One<span>\u00a0<\/span><strong>Machine data acquisition<\/strong><span>\u00a0<\/span>collects, stores and shares information. Authentic information can only be generated if the right data is collected. To do this, however, various control systems and communication protocols must be connected. This is precisely where the<span>\u00a0<\/span><strong>Machine connection<\/strong><span>\u00a0<\/span>a. This takes place across all machines and technologies.<\/p>\n<h3><b>Roughly speaking, machine connectivity can be divided into two areas:<\/b><\/h3>\n<ul>\n<li><b>Simple and unidirectional communication:\u00a0<\/b>Signals are provided to the MES system via the machine connection.<\/li>\n<li><b>Bidirectional communication:<span>\u00a0<\/span><\/b>Interlocks, ID transfers and the transfer of set values are used to intervene in the production process.<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_large\"><div class=\"l-section-overlay\" style=\"background:var(--color-content-bg)\"><\/div><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h2>These problems can be avoided with a good machine connection<\/h2>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><ol>\n<li><b>Machine downtimes:<\/b> A good machine connection can help to prevent unexpected machine failures by continuously monitoring the condition of the machine and suggesting or carrying out maintenance work if necessary.<\/li>\n<li><b>Production losses: <\/b>If machines do not function properly, production downtime can occur, which can lead to significant losses. A good machine connection can help to prevent such failures by detecting and rectifying problems in good time.<\/li>\n<li><b>Quality problems: <\/b>Poor machine connectivity can lead to quality issues, as machines may not be working optimally or may be set up incorrectly. A good machine connection can help to avoid such problems by monitoring the machines and making adjustments to the machine settings if necessary. <a href=\"\/en\/lexicon\/quality-assurance\/\">Quality assurance<\/a> is made.<\/li>\n<li><b>Security problems: <\/b>Poor machine connectivity can lead to safety issues, as accidents or injuries may occur. A good machine connection can help prevent such problems by monitoring the machines and issuing warnings when necessary if safety risks occur.<\/li>\n<\/ol>\n<p>Overall, good machine connectivity can help improve machine performance, increase productivity and reduce operating costs by solving problems such as <b>recognized and remedied in good time<\/b>.<\/p>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"w-separator size_small\"><\/div><div class=\"w-btn-wrapper align_left\"><a class=\"w-btn us-btn-style_1\" href=\"\/en\/contact\/\"><span class=\"w-btn-label\">Arrange a free consultation now<\/span><\/a><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_large\"><div class=\"l-section-overlay\" style=\"background:var(--color-content-bg-alt)\"><\/div><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h2>What added value does a machine connection offer you?<\/h2>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p>The machine connection offers your company a<span>\u00a0<\/span><strong>holistic, seamless networking.<\/strong><span>\u00a0<\/span>Means<span>\u00a0<\/span><strong>forward-looking digital strategy<\/strong><span>\u00a0<\/span>you receive an efficient exchange of data. Thanks to the machine connection, optimization potential can be identified and planning and operational processes can be continuously optimized.<\/p>\n<h3><strong>At a glance - these are the advantages of the machine connection:<\/strong><\/h3>\n<ul>\n<li><b>Extensive data collection:<\/b><span>\u00a0<\/span>Machine statuses and quantities are automatically and comprehensively recorded by the machine connection.<\/li>\n<li><b>Detailed information:<\/b><span>\u00a0<\/span>Companies receive detailed information on good and reject quantities, faults, downtimes and system running times.<\/li>\n<li><b>Storage of your process data:<\/b><span>\u00a0<\/span>You can securely store mass data cyclically or trigger-based in time series databases.<\/li>\n<li><b>Direct communication:<\/b><span>\u00a0<\/span>Direct communication is established between SAP and the systems.<\/li>\n<li><b>Reduced dependency:<\/b><span>\u00a0<\/span>You are far less dependent on individual machine manufacturers and can therefore act flexibly.<\/li>\n<li><b>Standardization:<\/b><span>\u00a0<\/span>The heterogeneous landscape of machines, interfaces, protocols and network systems is structurally standardized.<\/li>\n<\/ul>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"w-separator size_small\"><\/div><div class=\"w-btn-wrapper align_left\"><a class=\"w-btn us-btn-style_1\" href=\"\/en\/contact\/\"><span class=\"w-btn-label\">Arrange a free consultation now<\/span><\/a><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_large\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h2>The requirements for a machine connection<\/h2>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p><span>The first step is to define which <strong>Purpose<\/strong> the machine connection should fulfill individually.<\/span><\/p>\n<p><span>Means <\/span>unidirectional data exchange<span>\u00a0can be used to save process values for the order, for example. Per\u00a0<\/span>bidirectional communication<span>\u00a0you can, for example, transfer ID \u0301s or transmit target values. <\/span><\/p>\n<p><span>In order to realize a clean machine connection, the first step is to connect the systems to a <strong>Network<\/strong> can be connected. If no corresponding Ethernet interface is available, for example because older control systems are involved, a <strong>Communication module<\/strong> be retrofitted. Once all the systems have been connected, the correct\u00a0<\/span><b>Communication protocol<\/b><span>. Various options are also available for the machine connection. <strong>Recording variants<\/strong> available. This guarantees you high data quality for deliveries and analyses.<\/span><\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_large\"><div class=\"l-section-overlay\" style=\"background:var(--color-content-bg-alt)\"><\/div><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h2>Step by step to a successful machine connection<\/h2>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p>Discover individually scalable solutions for your store floor digitalization through an efficient machine connection.<\/p>\n<ul>\n<li><b>The system types:<\/b><span>\u00a0<\/span>First of all, it must be clarified which system types are present in the machine park and what communication interfaces are available.<\/li>\n<li><b>The quantity structure:<\/b><span>\u00a0<\/span>This is followed by plugging in the quantity structure. The decisive factor is whether you simply want to read out data and make it available to the MES system, or control process sequences and make them available to sub-systems in a standardized way.<\/li>\n<li><b>The right connection tool:<\/b><span>\u00a0<\/span>Complex requirements can be realized if the right connection tool is selected for your individual application.<\/li>\n<li><b>The signal list:<\/b><span>\u00a0<\/span>All parameters of the signals to be tapped, such as communication type, machine and control type, communication direction from the MDE view or the signal category, are defined in the signal list so that the machine connection can finally be realized.<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_large\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h2>Unrestricted machine connection with MK|Performance<\/h2>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p>So that the machine connection in your company<span>\u00a0<\/span><b>Complete and unrestricted<\/b><span>\u00a0<\/span>works, is our<span>\u00a0<\/span><span>MK|<\/span>Goods Software <a href=\"\/en\/software\/mkperformance\/\">MK|Performance<\/a><span>\u00a0<\/span>the ideal solution. Thanks to the<span>\u00a0<\/span><b>clear dashboards<\/b><span>\u00a0<\/span>The overall system effectiveness of your workstations is always in view - clearly and in real time. For<span>\u00a0<\/span><b>More quality and effectiveness<\/b><span>\u00a0<\/span>in your production processes.<\/p>\n<p>Do you have any further questions about our products? Then contact us via our<span>\u00a0<\/span><b>Contact form<\/b>. We look forward to your inquiry and will be happy to advise you in detail on the possibilities of our<span>\u00a0<\/span><span>MK|<\/span>Merchandise Products.<\/p>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"w-btn-wrapper align_left\"><a class=\"w-btn us-btn-style_1\" href=\"\/en\/contact\/\"><span class=\"w-btn-label\">Arrange a free consultation now<\/span><\/a><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_large\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_grid cols_1 laptops-cols_inherit tablets-cols_inherit mobiles-cols_1 valign_top type_default stacking_default\"><div class=\"wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h2>FAQ: frequently asked questions about the machine connection<\/h2>\n<\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"w-tabs style_default switch_click accordion has_scrolling\" style=\"--sections-title-size:inherit\"><div class=\"w-tabs-sections titles-align_none icon_chevron cpos_right\"><div class=\"w-tabs-section\" id=\"ge96\"><button class=\"w-tabs-section-header\" aria-controls=\"content-ge96\" aria-expanded=\"false\"><h3 class=\"w-tabs-section-title\">What is a machine connection?<\/h3><div class=\"w-tabs-section-control\"><\/div><\/button><div  class=\"w-tabs-section-content\" id=\"content-ge96\"><div class=\"w-tabs-section-content-h i-cf\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p>Machine connectivity refers to the process of connecting production machines to a network, often via Ethernet, in order to integrate them digitally into systems such as MES, ERP or the cloud. The aim is to achieve uniform communication between the store floor, control system and planning level to increase transparency and efficiency.<\/p>\n<\/div><\/div><\/div><\/div><\/div><div class=\"w-tabs-section\" id=\"na7c\"><button class=\"w-tabs-section-header\" aria-controls=\"content-na7c\" aria-expanded=\"false\"><h3 class=\"w-tabs-section-title\">What are the basic requirements?<\/h3><div class=\"w-tabs-section-control\"><\/div><\/button><div  class=\"w-tabs-section-content\" id=\"content-na7c\"><div class=\"w-tabs-section-content-h i-cf\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><ul>\n<li><strong>Network connection<\/strong>Many modern systems are equipped with Ethernet. Some control systems require retrofitting with a communication module or small controller.<\/li>\n<li><strong>Communication protocols<\/strong>Standard protocols such as ISO-on-TCP or Modbus are widely used. OPC servers or OPC UA enable manufacturer-independent communication.<\/li>\n<li><strong>Machine data requirements<\/strong>The scope, distribution and frequency of the data points must be defined. For more complex data such as production orders, handshakes are necessary for data consistency.<\/li>\n<li><strong>Access to PLC programming<\/strong>For unclear or missing data point descriptions, close coordination with the machine supplier is required.<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div><div class=\"w-tabs-section\" id=\"h5af\"><button class=\"w-tabs-section-header\" aria-controls=\"content-h5af\" aria-expanded=\"false\"><h3 class=\"w-tabs-section-title\">Why is a universal connectivity solution useful?<\/h3><div class=\"w-tabs-section-control\"><\/div><\/button><div  class=\"w-tabs-section-content\" id=\"content-h5af\"><div class=\"w-tabs-section-content-h i-cf\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p>In heterogeneous machinery, hardware- or software-intensive individual measures are often uneconomical. Universal gateways or IIoT platforms offer a central solution that supports different protocols and interfaces without the need for complex programming.<\/p>\n<\/div><\/div><\/div><\/div><\/div><div class=\"w-tabs-section\" id=\"g129\"><button class=\"w-tabs-section-header\" aria-controls=\"content-g129\" aria-expanded=\"false\"><h3 class=\"w-tabs-section-title\">What added value does machine connectivity offer?<\/h3><div class=\"w-tabs-section-control\"><\/div><\/button><div  class=\"w-tabs-section-content\" id=\"content-g129\"><div class=\"w-tabs-section-content-h i-cf\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><ul>\n<li>Enables condition monitoring, predictive maintenance and autonomous processes through modern production analysis<\/li>\n<li>Leads to higher efficiency, reduced downtime and optimized maintenance costs<\/li>\n<li>Creates the basis for new business models such as \u201epay-per-use\u201c<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div><div class=\"w-tabs-section\" id=\"hc5f\"><button class=\"w-tabs-section-header\" aria-controls=\"content-hc5f\" aria-expanded=\"false\"><h3 class=\"w-tabs-section-title\">What role does OPC UA play?<\/h3><div class=\"w-tabs-section-control\"><\/div><\/button><div  class=\"w-tabs-section-content\" id=\"content-hc5f\"><div class=\"w-tabs-section-content-h i-cf\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p>OPC Unified Architecture (OPC UA) is a manufacturer-independent standard that not only enables data transport, but also the semantic description of machine data. OPC UA therefore forms a solid basis for modern machine connectivity.<\/p>\n<\/div><\/div><\/div><\/div><\/div><div class=\"w-tabs-section\" id=\"v860\"><button class=\"w-tabs-section-header\" aria-controls=\"content-v860\" aria-expanded=\"false\"><h3 class=\"w-tabs-section-title\">What is the difference between Data Integration Layer and MES?<\/h3><div class=\"w-tabs-section-control\"><\/div><\/button><div  class=\"w-tabs-section-content\" id=\"content-v860\"><div class=\"w-tabs-section-content-h i-cf\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p>A data integration layer ensures that machine data is available across company boundaries - for example for ERP, cloud or other analysis systems. MES systems primarily use this data for production control and performance monitoring.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><div class=\"w-html\"><script type=\"application\/ld+json\">{\n    \"@context\": \"https:\\\/\\\/schema.org\",\n    \"@type\": \"FAQPage\",\n    \"mainEntity\": [\n        {\n            \"@type\": \"Question\",\n            \"name\": \"Was ist eine Maschinenanbindung?\",\n            \"acceptedAnswer\": {\n                \"@type\": \"Answer\",\n                \"text\": \"Die Maschinenanbindung bezeichnet den Prozess, Produktionsmaschinen, h\\u00e4ufig \\u00fcber Ethernet, an ein Netzwerk anzubinden, um sie digital in Systeme wie MES, ERP oder Cloud zu integrieren. 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Eine saubere Maschinenanbindung erm\u00f6glicht durch eine intelligent\u00a0vernetzte Produktion\u00a0individuelle L\u00f6sungen f\u00fcr nachweisbare Erfolge. Mittels umfassender\u00a0Shopfloor-Digitalisierung\u00a0kann die Kommunikation zwischen Shopfloor, Steuerungsebene und Planungsebene optimal vereinheitlicht werden. Ehtzeitdaten bieten Ihnen dabei neue Ebenen der Transparenz innerhalb Ihres Unternehmens. Eine...","protected":false},"featured_media":0,"parent":0,"menu_order":0,"template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-1073","lexikon","type-lexikon","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Maschinenanbindung zur Digitalisierung eines Shopfloors<\/title>\n<meta name=\"description\" content=\"Maschinenanbindung \u27a4 Individuelle L\u00f6sungen f\u00fcr Ihre Shopfloor-Digitalisierung \u2714 effizient, automatisiert und transparent\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.mkware.de\/en\/lexicon\/machine-connection\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Maschinenanbindung zur Digitalisierung 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